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Derutu Plastering Robot: Reshaping Wall Construction Standards and Empowering a New Future of Intelligent Construction

2025-09-01 14:11:22

Amid the construction industry's shift toward intelligent transformation, wall plastering, a fundamental and critical construction process, has long faced challenges such as low labor efficiency, inconsistent quality, and high safety risks. The emergence of the Derutu plastering robot, through technological innovation, has broken through industry bottlenecks. With its core advantages of precision, efficiency, and intelligence, it has become a significant force driving the transformation of construction practices, providing global construction companies with superior wall construction solutions.

 

1. Derutu Plastering Robot: Empowered by Technology, Defining a New Height of Precision Construction

Derutu, deeply engaged in the intelligent construction field, leverages its deep insights into construction scenarios and accumulated core technologies to integrate cutting-edge technologies such as automated control, 3D visual perception, and AI path planning into its plastering robot development. This results in a highly reliable construction machine that is adaptable to multiple scenarios. Its core technological highlights and performance advantages are particularly prominent. 


(1) Intelligent Perception and Precise Positioning: Clearly View Wall Data

The Derutu plastering robot is equipped with a high-precision 3D visual scanning system, enabling rapid, comprehensive wall scans before construction. It accurately captures data such as wall flatness, verticality, and angles, generating a 3D wall model. The system automatically identifies defects such as hollows, cracks, and protrusions, and simultaneously plans the optimal plastering path, eliminating construction deviations caused by manual measurement errors and laying the foundation for subsequent precision plastering.

In addition, the robot's dynamic automatic leveling module responds in real time to minute movements during construction, controlling wall verticality deviations to within ±2mm/2m and achieving a joint accuracy of ±1mm. This ensures smooth and natural wall transitions, completely resolving quality issues associated with traditional manual plastering, such as "bright joints" and "noticeable joints," ensuring that every wall achieves a "mirror-grade" flatness standard. 


(II) Efficient Operation and Flexible Adaptability, Effortlessly Handling Multi-Scenario Construction

 In terms of operational efficiency, the Derutu plastering robot has achieved breakthroughs in both quality and quantity. Its automated trowel head, crafted from special materials and featuring a biomimetic design, evenly distributes mortar, preventing wasted dripping. This allows for 24-hour, uninterrupted operation, with a daily average plastering area of 800-1000 square meters, equivalent to the daily workload of 8-12 skilled plasterers, significantly shortening project construction cycles.

Derutu offers customized solutions for diverse building scenarios: from 3.2m-high residential interior walls to 5.8m-high commercial walls, and even in confined areas like basements and elevator shafts, the robot's modular trowel head height and body size allow for flexible adaptation to diverse construction environments. The robot is compatible with a variety of materials, including standard mortar, crack-resistant mortar, and thermal insulation mortar, eliminating the need for frequent equipment or accessory changes, reducing construction costs and operational complexity. 


(3) Safety Protection and Intelligent Interaction: A "Safe and Controllable" Construction Process

Derutu always prioritizes construction safety. The robot is equipped with multiple safety protection systems: infrared obstacle avoidance sensors detect nearby obstacles, such as people and equipment, in real time, automatically shutting down when encountering an obstacle. Emergency brake buttons and overload protection devices further reduce operational risks, preventing accidents caused by collisions or mechanical failures. Furthermore, the robot relieves workers from high-intensity labor, such as working at height and bending over for plastering. This reduces occupational injuries such as lumbar muscle strain and falls, effectively ensuring the safety of construction workers.

Derutu utilizes a simple, visual touchscreen interface: On-site workers can set parameters (such as plaster thickness and speed) and start/pause operations through the touchscreen. The intuitive and easy-to-understand interface allows new users to master the process in just one hour, improving project management efficiency.

 

II. Practical Verification: Project Application Results of the Derutu Plastering Robot

Due to its stable performance and excellent workmanship, the Derutu plastering robot has been deployed in numerous key construction projects across China, covering residential buildings, commercial complexes, industrial parks, public buildings, and other types of projects, earning client recognition with its proven results.

Case 1: A Large Residential Community Project (East China)

This project has a total construction area of approximately 280,000 square meters, encompassing 12 high-rise residential buildings and a total wall plastering area of 150,000 square meters. Traditional manual plastering methods would require over 60 workers and an estimated 45-day construction period. Furthermore, the project suffered from uneven wall surface finish and a high rate of late-stage repairs.

After introducing four Derutu plastering robots, the project achieved highly efficient construction through a collaborative "robot + assisted labor" model:

Efficiency Improvement: The four robots completed the entire wall plastering operation in just 22 days, shortening the construction period by 51%;

Quality Compliance: The pass rate for wall verticality and flatness increased from 85% for manual work to 99.2%, and the rate of subsequent wall hollowing and cracking repairs dropped to less than 0.3%;

Cost Optimization: By reducing labor by over 40 people, labor costs were reduced by approximately 40%, while mortar waste was reduced by 15%, significantly lowering overall construction costs.

 

III. Derutu Plastering Robots: More than Just "Replacing Labor," They Are Driving Industry Upgrades

The value of Derutu plastering robots lies not only in resolving pain points in a single construction process, but also in empowering the construction industry across multiple dimensions, including efficiency, quality, safety, and cost, driving the industry towards intelligent, refined, and green development. 

(1) Efficiency Revolution: Accelerating Project Implementation and Seizing Market Opportunities

For construction companies, timeliness is key. The highly efficient operation capabilities of the Derutu plastering robot can significantly shorten wall construction cycles, enabling early project completion and delivery, reducing capital costs, and freeing companies to take on new projects and enhance their market competitiveness. For example, in affordable housing projects with tight construction deadlines, the Derutu robot can help companies meet their "delivery guarantee" goals on time and establish a positive brand image.

(2) Quality Benchmark: Improving Construction Quality and Reducing Later-stage Disputes

The quality of wall plastering directly impacts the subsequent renovation results and living experience. Through standardized and precise construction, the Derutu robot ensures that every wall meets quality standards, reducing problems such as rework and owner complaints caused by uneven walls. This helps construction companies create "quality projects" and enhance customer satisfaction and brand reputation.

(3) Safety Enhancement: Reducing Construction Risks and Fulfilling Social Responsibility

Construction safety is the bottom line for business development. Derutu robots free humans from dangerous, high-intensity tasks, reducing the likelihood of accidents. This not only protects workers' lives but also helps companies avoid the economic losses and legal risks associated with accidents, fulfilling their people-oriented social responsibility.

(IV) Green Transformation: Reducing Resource Waste and Supporting the "Dual Carbon" Goals

Traditional manual plastering suffers from significant mortar waste and excessive construction dust. Derutu robots precisely control mortar usage, reducing material waste. Furthermore, their low-noise, dust-free operation complies with green building standards, helping the construction industry achieve its "carbon peak and carbon neutrality" goals.

 

IV. Conclusion: Derutu, Striving for a Smart Future with the Construction Industry

With intelligent construction becoming a national strategy, the construction industry's demand for efficient, precise, and intelligent construction equipment will continue to grow. As an innovator in the field of intelligent plastering equipment, Derutu will continue to focus on technological research and development, continuously optimizing product performance, expanding application scenarios, and launching intelligent construction solutions that better meet industry needs. In the future, Derutu's plastering robots will not only shine in more residential, commercial, and public construction projects, but will also expand into prefabricated buildings and overseas construction markets, injecting even more "Derutu power" into the intelligent upgrade of the global construction industry. We believe that in the near future, Derutu will become synonymous with "intelligent plastering," ushering in a new era of "unmanned, standardized, and high-quality" wall construction.